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Weld Visor - Your Smart Welding Supervisor

What is a weld visor?

Weld Visor is a browser based welding software.

It can be operated from your PC/laptop/mobile connected to internet.

You can create, store and analyse your project data/standard welding procedures/real time welding data/welding equipment data/welder data

If You Face This Problems

  • Insufficient and non-existent monitoring systems.
  • Lack of universal integral solution to monitor and control project and process performance.
  • Lack of insights about the completed projects.

 Solution for all the problems is simple and single. 

Weld Visor is your smart welding supervisor which helps your solve many practical issues you may be facing

Welding assistant device

➔Welding assistant device should be connected to your welding equipment.

➔This device can be integrated and connected to welding equipment of any brand.

➔It helps user view welding parameter data at which he is supposed to weld.

➔It helps us capture the live welding data.

➔It also helps us in live control of welding parameter values at which welder is welding

➔All the data can be exported to excel, filtered date/project/welder wise.

Data availability on-site

All the required information related to welding parameters according to weld procedures of a project is automatically available on-site.

Welder can choose the project, procedure and job. Welding parameters are then available and can viewed using a small welding assistant device.

Project Data

You can create, edit, copy projects and save all necessary data for the same such start date, estimated end date, project raw materials etc.

Know all your pending projects at one glance, filter all the data available based on start date, end date/project no/status.

Standard welding procedure/s can be assigned to the projects.

Welding Procedures

This feature helps you to escape from the tedious job of all the manual paper work of welding procedure data capture.

You can create all your welding procedures according to various standards and assign the same to multiple projects.

Welder Data

You can create welders and save all necessary data such qualification, salary etc.

System automatically captures welder data such as hours of work, accuracy of welding etc.

You can create welding equipment data, save all necessary data such purchase date, Warranty completion date, installation date etc.

These equipments can be integrated with welding assistant device to automatically capture live running data and also control the equipment.

➔You can create and update your equipment maintenance schedules.

➔Track if machine maintenance are done on-time to avoid complete break-downs.

Analysis and Reports

Hydrogen Pressure Vessel-Case Study

  • Hydrogen pressure: 430 bar
  • Load-carrying ratio: 50/50 (steel/concrete)
  • Steel vessel inner radius: 39”
  • Length of steel cylinder shell: 17.5 ft.
  • Steel vessel thickness: 4.25” (obtained using the procedure in Section 2.1.1)
  • Capacity of storage CGH2: 564 kg
Raw – Material
Fabrication Cost Summary
ItemMaterialWeight (Kgs)Unit Price/kgPrice
Two hemispherical headsSA53713,927₹ 180₹ 25,06,876
Shell (low-alloy steel)SA72432,296₹ 100₹ 32,29,575
Shell liner (stainless steel)Roll-bonded 304L on SA5163,571₹ 185₹ 6,60,575
Base support subassembly:
SkirtSA5163,073₹ 53₹ 1,62,850
Base top ring and gussetsSA5161,254₹ 53₹ 66,448
Two nozzles (H₂ in and out)SA336261₹ 250₹ 65,317
₹ 66,91,640
Labor hours needed for fabrication the steel vessel
Labor Hours Summary
Item Labor Hours
Assembling and welding of stainless-steel shell liner 223
Assembling and welding of low-alloy steel layers 610
Welding of skirt 135
968
Total Project Cost
Cost & Savings Summary
ItemCostApprox. Cost SavingsMinimumMaximum
Bill of materials₹ 66,91,6401–3% Material Reduction due to lesser rework/scrap₹ 66,916.40₹ 2,00,749.21
Labor (labor rate of ₹85/hr)₹ 82,2802–10% Labour Cost reduction due to lesser rework/inefficiency₹ 1,645.60₹ 8,228.00
Welding consumables (e.g., rod and gas)₹ 3,68,0000.5–1% Welding consumables reduction₹ 1,840.00₹ 3,680.00
Misc. Saving (Manual WPS printing, monitoring system)₹ 5,000.00₹ 15,000.00
Total₹ 71,41,920 ₹ 75,402.00₹ 2,14,257.61