Email: info@apswelding.com | Ph: 9601444111, 9601444222 

APS Welding Arms

Industrial-grade welding arms engineered for precision X-Y-Z movement — built for MIG, TIG, and SAW processes. Wall mounted, portable, heavy-duty, or telescopic: APS delivers the right arm for every production environment.

1 M

Vertical Travel

1 M

Readers

ISO

Certified Quality

MIG·TIG·SAW

Compatible

LM Guide

Guiding Path
Smooth movement on column and boom

Pneumatic

Horizontal Drive
Cylinder-driven horizontal travel

Lead Screw

Vertical Drive
Precise vertical height adjustment

Z-Slide

Torch Adjustment
Fine-tune torch position with Z-slide

What is a Welding Arm?

A welding arm is a mechanically positioned support system that holds and guides the welding torch with precise, repeatable movement across X, Y, and Z axes. APS welding arms integrate pneumatic and lead-screw drives with LM guide rails, a waving unit for oscillation, and a spring-loaded proximity sensor — delivering consistent weld quality with minimal operator fatigue.

  • Vertical movement:1 metre via Lead Screw
  • Horizontal movement:1 metre via Pneumatic Cylinder
  • LM Guide railson column and boom for smooth, vibration-free travel
  • Z-Slidefor fine torch height adjustment
  • Waving Unit(Welding Oscillator) for torch weaving
  • Spring-loaded proximity sensor— maintains constant torch-to-job distance
  • Pneumatic spring-return:torch auto-returns to home position after job completion
  • Compatible withMIG, TIG, and SAWwelding processes

Types of Welding Arms We Offer

  • TYPE 01

    Manual Welding Arms (Wall Mounted Welding Arm)

  • Simple, cost-effective solutions for low-volume production.
  • Ideal for fixed welding stations and industrial workshops. Maximises floor space while delivering rigid, stable torch positioning for continuous production runs.

  • TYPE 02

    Pneumatic Welding Arms (Portable Welding Extraction Arm)

  • Air-powered, offering increased precision and speed.
  • Suitable for mobile workstations and flexible shop floors. Relocate quickly between bays without losing positioning accuracy or process consistency.

  • TYPE 03

    Hydraulic Welding Arms (Heavy-Duty Fume Extraction Arm)

  • High-force, high-precision arms for heavy-duty applications.

  • Designed for continuous, high-volume industrial welding operations where robust construction and extended duty cycles are non-negotiable.

  • TYPE 04

    Robotic Welding Arms(Telescopic Welding Arm)

  • Automated, programmable arms for high-volume production.
  • Designed for continuous, high-volume industrial welding operations where robust construction and extended duty cycles are non-negotiable.

Key Features of APS Welding Arms

  • Return to Initial Position

    After job completion, the torch returns to home position automatically via the pneumatic cylinder — no manual reset, no lost cycle time.

  • Mechanical Proximity Sensor

    A spring-load system maintains a uniform, fixed distance between the torch and the workpiece throughout the entire weld pass — consistent bead width, every time.

  • Welding Oscillator (Waving Unit)

    The integrated oscillator moves the torch in a precise, predetermined pattern during welding — filling joint gaps accurately and producing proper weld profiles.

  • LM Guide Rail System

    Linear motion guides on both the column and boom ensure smooth, vibration-free travel — critical for maintaining arc stability on SAW and TIG processes.

  • Adjustable Height (Lead Screw)

    Vertical travel of 1 metre via lead screw accommodates varying workpiece sizes and positions — from flat plates to tall assemblies.

  • Z-Slide Torch Adjustment

    Fine-tune torch angle and distance with the Z-slide — essential for getting into tight joints and maintaining optimal stick-out on automated passes.

Complete Technical Specifications :

ParameterSpecificationNotes
Vertical Travel1 MetreLead Screw Driven
Horizontal Travel1 MetrePneumatic Cylinder Driven
Guiding SystemLM Guide RailsColumn and Boom
Torch Adjustment (Z-Axis)Z-SlideFine Positioning
OscillationWaving Unit (Welding Oscillator)Mechanical, Adjustable Pattern
Torch ReturnAutomaticPneumatic Cylinder Returns Torch to Home Position After Job Completion
Distance SensorSpring-Loaded Proximity SystemMaintains Fixed Torch-to-Workpiece Distance
Compatible Welding ProcessesMIG (GMAW), TIG (GTAW), SAWTorch-Specific Mounting Arrangement
ConstructionHeavy-Duty Structural SteelRigid and Vibration-Resistant Design
Operation ModeManual / Semi-AutomaticCustom Automation Options Available
* Specifications are subject to change without notice. Contact APS Welding Solutions for the latest technical datasheet and available configurations.

Below are the details of the welding arm made by Advanced Power Sources LTD.

  • Vertical movement: 1 Mtr.
  • Horizontal movement: 1 Mtr.
  • Horizontal travel using Pneumatic Cylinder while vertical travel by Lead Screw.
  • LM Guide used as Guiding path on column and boom for smooth movement which makes it ideal for the MIG, TIG and SAW welding processes.
  • Z Slide is provided for torch adjustment.
  • Waving Unit is attached for precise welding.
  • Slider with Wheel mechanism is used as proximity sensor.
  • A Pneumatic Cylinder is provided for spring effect, which is used for adjustment of Torch with proper distance for welding.

APPLICATION :

  • Fabrication Workshops
  • Automotive Industry
  • Heavy Engineering Plants

  • Steel Manufacturing
  • Shipbuilding Industry
  • Pipe & Structural Welding
  • Industrial Maintenance

Conclusion

Welding arms are versatile tools that enhance efficiency, accuracy, and safety in various welding applications. By selecting the right type of welding arm, industries can optimize their production processes, reduce costs, and improve overall quality.

Benefits of APS Welding Fume Extraction Arms

  • Improves Workplace Air Quality

  • Increases Welding Productivity

  • Reduces Operator Fatigue & Health Risks

  • Reduces Dust & Smoke Accumulation

  • Protects Workers from Harmful Fumes

  • Improves Weld Accuracy & Consistency

  • Meets Industrial Safety Standards

  • Lower Labour Costs & Extended Tool Life

Why APS Welding?

  • ISO 9001 Certified Company
  • Made in India
  •  Pan India Installation Support
  •  Competitive Pricing
  • Strong After Sales Service
  •  Spare Parts Availability

Quality Certifications & Compliance

Certification / ComplianceScopeRelevance
ISO 9001:2015Complete manufacturing facility — Valsad, GujaratQuality-controlled production, consistent output standards
IS CertifiedApplicable Indian Standards for welding equipmentCompliance with BIS standards for Indian market
MSME RegisteredAdvanced Power Sources LimitedRegistered Indian manufacturer — supports domestic procurement requirements
CE ComplianceAvailable for applicable export modelsEuropean conformity — available on request for export buyers
All APS Welding machines are designed and manufactured at our own facility at Survey No. 172/1, OLD GIDC Gundlav, Valsad, Gujarat — 100% Made in India. This gives us full control over material quality, assembly process, and after-sales spare parts availability.

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Frequently Asked Questions (FAQ)

  • What is a welding arm used for?

    A welding arm is used to extract welding fumes, smoke and dust from the welding area to improve air quality and worker safety.

  • How does a fume extraction arm work?

    It captures welding fumes directly at the source and directs them into a filtration or extraction system.

  • Why is welding fume extraction important?

    It protects workers from hazardous fumes and ensures compliance with safety regulations.

  • What length welding arm is suitable for industrial use?

    2m and 3m welding arms are commonly used for industrial welding stations.