Smart Welding Monitoring System - Real-time Insights at Your Fingertips
Complete Monitoring
Real-Time
Cost Savings
Compatible
WeldVisor is a browser-based intelligent welding monitoring software platform that connects to your welding equipment via IoT devices. It enables you to create, store, analyze, and manage comprehensive project data, welding procedures, welder information, and real-time equipment performance metrics from any device with internet connectivity.
Weld Visor is a browser based welding software.
It can be operated from your PC/laptop/mobile connected to internet.
You can create, store and analyse your project data/standard welding procedures/real time welding data/welding equipment data/welder data
If You Face This Problems
Solution for all the problems is simple and single.
Weld Visor is your smart welding supervisor which helps your solve many practical issues you may be facing
➔Welding assistant device should be connected to your welding equipment.
➔This device can be integrated and connected to welding equipment of any brand.
➔It helps user view welding parameter data at which he is supposed to weld.
➔It helps us capture the live welding data.
➔It also helps us in live control of welding parameter values at which welder is welding
➔All the data can be exported to excel, filtered date/project/welder wise.
All the required information related to welding parameters according to weld procedures of a project is automatically available on-site.
Welder can choose the project, procedure and job. Welding parameters are then available and can viewed using a small welding assistant device.
Compatible with welding equipment of any brand or manufacturer for seamless deployment
Real-time welding parameter data collection during active welding operations
Live adjustment and monitoring of welding parameter values from the device interface
View welding procedures and parameters directly on the welding shop floor
Export all welding data to Excel format, filtered by date, project, or welder
Cloud-based storage with secure access and comprehensive data backup
Create, edit, and manage project timelines with raw material tracking and procedure assignments
Store standardized procedures according to industry standards and assign to multiple projects
Track welder qualifications, performance metrics, and work hours automatically
Manage equipment lifecycle, warranty status, and integration with IoT assistant devices
Track scheduled maintenance, prevent unexpected breakdowns, and optimize equipment uptime
Generate quality, usage, and maintenance analytics with actionable insights
You can create, edit, copy projects and save all necessary data for the same such start date, estimated end date, project raw materials etc.
Know all your pending projects at one glance, filter all the data available based on start date, end date/project no/status.
Standard welding procedure/s can be assigned to the projects.
This feature helps you to escape from the tedious job of all the manual paper work of welding procedure data capture.
You can create all your welding procedures according to various standards and assign the same to multiple projects.
You can create welders and save all necessary data such qualification, salary etc.
System automatically captures welder data such as hours of work, accuracy of welding etc.
You can create welding equipment data, save all necessary data such purchase date, Warranty completion date, installation date etc.
These equipments can be integrated with welding assistant device to automatically capture live running data and also control the equipment.
➔You can create and update your equipment maintenance schedules.
➔Track if machine maintenance are done on-time to avoid complete break-downs.
Monitor weld quality metrics, defect rates, and compliance with welding procedures
Track equipment utilization, machine runtime, and operational efficiency metrics
Review maintenance schedules, equipment health trends, and preventive metrics
Evaluate welder performance, productivity trends, and skill development opportunities
Calculate ROI, consumable usage, and optimize production costs
Analyze long-term trends and patterns across all welding operations
Monitor large-scale hull assembly welds with real-time quality tracking and automated compliance documentation for massive marine projects.
Ensure critical safety standards with continuous monitoring of thick-plate welds and automated compliance reporting for pressure containment vessels.
Maintain pipeline weld quality and integrity across distributed fabrication sites with centralized monitoring and real-time alerts.
Track long seam welding quality for major structural components with historical data for liability and warranty documentation.
Monitor circumferential and longitudinal seam welds for large diameter tanks with real-time quality assurance and maintenance optimization.
Optimize high-volume fabrication operations with reduced manual intervention and consistent quality output across multiple welders and machines.
Project Overview: 430 bar hydrogen pressure vessel with 564 kg storage capacity utilizing 17.5 ft steel cylinder shell with 4.25″ wall thickness.
Less rework/scrap
Reduced rework/inefficiency
Optimized usage
Per project
| Item | Material | Weight (Kgs) | Unit Price/kg | Price |
|---|---|---|---|---|
| Two Hemispherical Heads | SA537 | 13,927 | ₹ 180 | ₹ 25,06,876 |
| Shell (Low-Alloy Steel) | SA724 | 32,296 | ₹ 100 | ₹ 32,29,575 |
| Shell Liner (Stainless Steel) | Roll-bonded 304L on SA516 | 3,571 | ₹ 185 | ₹ 6,60,575 |
| Skirt | SA516 | 3,073 | ₹ 53 | ₹ 1,62,850 |
| Base Top Ring & Gussets | SA516 | 1,254 | ₹ 53 | ₹ 66,448 |
| Two Nozzles (H₂ In & Out) | SA336 | 261 | ₹ 250 | ₹ 65,317 |
| Total Fabrication Cost | ₹ 66,91,640 | |||
| Item | Labor Hours |
|---|---|
| Assembling and Welding of Stainless-Steel Shell Liner | 223 |
| Assembling and Welding of Low-Alloy Steel Layers | 610 |
| Welding of Skirt | 135 |
| Total Labor Hours | 968 |
| Item | Cost | Approx. Cost Savings | Minimum Savings | Maximum Savings |
|---|---|---|---|---|
| Bill of Materials | ₹ 66,91,640 | 1–3% Material Reduction due to Lesser Rework/Scrap | ₹ 66,916.40 | ₹ 2,00,749.21 |
| Labor (₹85/hr) | ₹ 82,280 | 2–10% Labor Cost Reduction due to Lesser Rework/Inefficiency | ₹ 1,645.60 | ₹ 8,228.00 |
| Welding Consumables (Rod, Wire & Gas) | ₹ 3,68,000 | 0.5–1% Welding Consumables Reduction | ₹ 1,840.00 | ₹ 3,680.00 |
| Miscellaneous Savings | — | Manual WPS Printing, Documentation & Monitoring System Savings | ₹ 5,000.00 | ₹ 15,000.00 |
| Total | ₹ 71,41,920 | Total Estimated Savings | ₹ 75,402.00 | ₹ 2,27,657.21 |
APS welding is always ready to help you. For Sales Enquiries:Contact: +91 9601 444 111For booking service call:Contact: +91 9601 444 222
We design and manufacture all our products and thus we know the best about our products.
We are able to offer international technology and service at optimum prices.
Our team is regularly trained for updates in service techniques and also are constantly update on knowledge and skill.
We ensure you professionally managed sales and after sales support.
Office & Manufacturing Facility:
Survey No 172/1, Paikee 2, OLD GIDC Gundlav, Valsad, Valsad District, GUJARAT – 396035. INDIA.