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Rhino Cut 100

Rhino Cut 100 — 100 Amp 3-Phase Industrial Air Plasma Cutting Machine

APS Welding presents the Rhino Cut 100 – a powerful 100 Amp Air Plasma Cutting Machine built for heavy-duty industrial applications. Engineered for precision and durability, this advanced plasma cutter can effortlessly cut through metal sheets up to 25mm thick, making it an ideal solution for fabrication shops, automotive workshops, and CNC cutting systems.

With features like IGBT inverter technology, high-frequency arc start, and CNC compatibility, the Rhino Cut 100 delivers reliable performance, clean cuts, and long-term efficiency.

The Rhino Cut 100 is a powerful 100 Amp plasma cutting machine designed for industrial use. If you are searching for the latest 100 Amp plasma cutting machine price in India, APS Welding offers competitive pricing with reliable performance and technical support.

QUICK SPECIFICATION :

100A

@60% Duty

77A

@100% Duty

45KG

Weight

The Rhino Cut 100 is APS Welding’s flagship industrial plasma cutter — rated 100 Amps at 60% duty cycle, CNC compatible, and built for heavy fabrication, structural steel cutting, and shipbuilding across India. Powered by an IGBT Inverter with Microprocessor control, it delivers stable DC output from 30A to 100A, cutting steel, stainless steel, and aluminium up to 25mm (coarse cut).

With a wide input voltage range of 330–500VAC and Pilot ARC Start, the Rhino Cut 100 initiates cutting without touching the job — essential for CNC table and gantry systems. Manufactured at APS Welding’s ISO 9001:2015 certified facility in Valsad, Gujarat.

Rhino CUT 100 — Complete Technical Specifications

Full Machine Specifications for Engineering Procurement, Site Planning, and Compliance Verification
Product Overview
Machine DescriptionThe Rhino Cut 100 is built for continuous heavy industrial cutting — from 3mm sheet to 25mm structural plate.
Input Specifications
Input Voltage415 VAC, 3-Phase, 50/60 Hz
Voltage Range330 VAC – 500 VAC
Input KVA @ 100AContact APS for latest data
Input Cable4-core 4 sq.mm with open leads, 4 metres
Switching DeviceIGBT Module
Control TypeMicroprocessor Controlled
Output Specifications
Output Current Range30A – 100A
Output @ 60% Duty Cycle100 Amps
Output @ 100% Duty Cycle77 Amps
Max Open Circuit Voltage (OCV)325 VDC
Cutting ProcessAir Plasma Cutting (PAC)
Arc StartHigh-Frequency / Pilot ARC
Cutting Capacity
Clean Cut Thickness20 mm
Coarse Cut Thickness25 mm
Compatible MaterialsSteel, Mild Steel, Carbon Steel, Stainless Steel, Aluminium, Specialty Metals
Protection & Insulation
Ingress ProtectionIP21
Insulation ClassClass H (180°C)
Cooling MethodForced Air (Fan Cooled)
ProtectionsUnder Voltage (UV), Over Voltage (OV), Phase Loss (SP), Over Temperature (OT), IGBT Over-Current / Short-Circuit Protection
Mechanical Specifications
Dimensions (L × W × H)590 × 340 × 690 mm
Weight45 kg
BodyFull Metal Construction
BaseWheels (Mobile Type)
Lifting SupportIntegrated Ergonomic Handle
* Specifications subject to change without notice. Contact APS Welding for the latest data sheet.

Rhino Cut 100 vs Other Plasma Cutting Models

SpecificationRhino Cut 100 ★Rhino Cut 160Rhino Cut 200
Output Current Range30A – 100A30A – 160A30A – 200A
Output @ 60% Duty100A160A200A
Output @ 100% Duty77A124A155A
Clean Cut Thickness20 mm32 mm40 mm
Coarse Cut Thickness25 mm40 mm60 mm
Arc StartHF Pilot ArcHF Pilot ArcHF Pilot Arc
Control TechnologyMicroprocessor Controlled IGBT InverterMicroprocessor Controlled IGBT InverterMicroprocessor Controlled IGBT Inverter
Power Factor0.950.950.95
Efficiency85%85%85%
Ingress ProtectionIP21SIP21SIP21S
Dimensions (L × W × H)590 × 340 × 690 mm590 × 340 × 690 mm460 × 1100 × 1170 mm
Weight45 kg57 kg114 kg
Cooling TypeForced Air CoolingForced Air CoolingWater Circulating Unit + Forced Air
Best ForIndustrial fabrication, maintenance, sheet & structural cuttingHeavy fabrication, thick plate cutting, production workUltra-heavy industrial cutting, continuous production applications

Rhino CUT 100 — Key Features

IGBT Microprocessor Inverter

Microprocessor-controlled IGBT inverter delivers stable arc, superior cut quality, and high energy efficiency compared to traditional transformer-based cutters.

CNC Compatible — Pilot ARC Start

Inbuilt Pilot ARC Start enables cutting without touching the job surface — essential for CNC plasma tables, gantry systems, and automated cutting.

Wide Voltage Range: 330–500V

Works reliably on DG sets and generator-supplied sites — critical for Indian construction, shipyard, and infrastructure projects where stable grid is unavailable.

IP21 Ingress Protection

Dust and drip resistant — engineered for workshops, fabrication yards, and production environments where robust protection is needed.

Cuts All Conductive Metals

Cuts mild steel, carbon steel, stainless steel, aluminium, and specialty metals — one machine for the entire shop floor.

Inbuilt Multi-Protection

Under/over voltage, phase loss, over-temperature, IGBT over-current and short-circuit protection — automatic safeguards for continuous production runs.

Gas Test Function

Built-in Gas Test button allows verification of compressed air flow before cutting — prevents miscuts due to inadequate air supply.

ISO 9001:2015 Certified

Manufactured at APS Welding’s certified facility in Valsad, Gujarat — 100% Made in India with full in-house quality control and after-sales support.

Electrode Compatibility & Job Thickness

MaterialClean Cut (Quality)Coarse Cut (Max)Typical ApplicationRecommended Current
Mild SteelUp to 20mm25mmStructural fabrication, beams, plates, frames60A – 100A
Carbon SteelUp to 18mm22mmHeavy engineering, boilers, earth-moving equipment70A – 100A
Stainless SteelUp to 16mm20mmFood equipment, chemical industry, SS fabrication60A – 95A
AluminiumUp to 14mm18mmAerospace components, light fabrication, automotive50A – 90A
Specialty MetalsUp to 12mm16mmMarine, defence, precision fabrication40A – 80A
The Rhino Cut 100 handles all electrically conductive metals with clean cuts up to 20mm and coarse cuts up to 25mm.

Is the Rhino Cut 100 Right for You?

The Rhino Cut 100 is a 3-phase industrial machine — it is not a general-purpose or entry-level cutter. Understanding where it excels helps buyers make the right call.

    ✓ Best For

  • CNC plasma table and gantry cutting systems
  • Structural steel and heavy fabrication shops
  • Shipbuilding and marine fabrication
  • Rail car and earth-moving equipment manufacturing
  • Pressure vessel, boiler, and heavy plate cutting
  • Construction and infrastructure sites with DG power
  • Automotive and general industrial maintenance.

 

      ✗ Not Recommended For

  • DIY, hobbyist, or light home workshop use
  • Non-conductive materials (wood, plastic, stone)
  • Single-phase 230V only locations
  • Very thin sheet metal under 0.5mm (burn-through risk)
  • Facilities without 3-phase power access
  • Occasional or very low current (under 30A) cutting only

Industries That Use the Rhino Cut 100

  • Shipbuilding & Marine Fabrication

  • Structural Steel & Bridge Construction

  • Heavy Engineering & Machinery

  • Pressure Vessels & Boiler Fabrication

  • Earth-Moving Equipment Manufacturing

  • Rail Car Manufacturing

  • Industrial Maintenance & Repair

  • Automotive Workshops

Why Choose APS Welding for Your Plasma Cutter?

  • 100A Heavy Output

    Full 100 Amps at 60% duty — cuts 20mm clean, 25mm coarse. Handles all conductive metals in demanding industrial environments.

  • Pilot ARC + CNC Ready

    Inbuilt Pilot ARC start allows cutting without touching the job — ready to integrate with any CNC plasma table or gantry system.

  • IP21 Site Protection

    Dust and drip resistant with full metal body — performs in fabrication yards, shipyards, and outdoor construction environments.

  • ISO 9001:2015 Certified

    APS Welding’s certified facility in Valsad, Gujarat — quality-controlled production, Made in India, MSME registered.

  • Wide Voltage Range

    330–500VAC tolerance — runs reliably on generator and DG set power, not just stable grid supply, for Indian infrastructure projects.

  • After-Sales Support

    Nationwide service network, spare parts availability, and a dedicated technical support team for long-term operational reliability.

Standard Accessories Included

AccessorySpecificationDetailsLink
Air Cooled Plasma Torch100A ratedAir cooled torch with pilot arc capability for CNC and manual cutting applications. View Accessories →
Earthing Clamp & Cable3 metre cable, 16 sq.mmHeavy-duty earthing clamp rated for stable and reliable 100A plasma cutting operations. View Clamps →
Electrode & Nozzle SetStandard torch consumablesElectrode and nozzle set engineered for clean arc transfer, precision cutting, and extended consumable life. View Consumables →
Every Rhino Cut 100 ships complete with industrial-grade accessories, ready for immediate deployment.

Quality Certifications & Compliance

Certification / ComplianceScopeRelevance
ISO 9001:2015Complete manufacturing facility — Valsad, GujaratQuality-controlled production, consistent output standards
IS CertifiedApplicable Indian Standards for welding equipmentCompliance with BIS standards for Indian market
MSME RegisteredAdvanced Power Sources LimitedRegistered Indian manufacturer — supports domestic procurement requirements
CE ComplianceAvailable for applicable export modelsEuropean conformity — available on request for export buyers
All APS Welding machines are designed and manufactured at our own facility at Survey No. 172/1, OLD GIDC Gundlav, Valsad, Gujarat — 100% Made in India. This gives us full control over material quality, assembly process, and after-sales spare parts availability.

Frequently Asked Questions — Rhino CUT 100

  • What is RHINO CUT 100 used for?

    It is used for high-speed plasma cutting of mild steel, stainless steel and aluminum in industrial applications.

  • What is the cutting capacity of 100A plasma cutter?

    A 100A plasma cutter can typically cut up to 25–30 mm mild steel depending on material quality.

  • Is plasma cutting better than gas cutting?

    Yes, plasma cutting is faster, more precise and produces cleaner cuts compared to traditional gas cutting.

  • Is this machine suitable for industrial use?

    Yes, RHINO CUT 100 is designed for heavy-duty industrial applications.