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Discover 400DX

Discover 400 ARC 400 Amp 3-Phase Stick Welding Machine – APS Welding

QUICK SPECIFICATION :

400A

@60% Duty

308A

@100% Duty

29KG

Metal Body

IGBT 20kHz Full Bridge Inverter

High-frequency switching delivers stable arc, 85%+ efficiency, and less heat than transformer machines.

Wide voltage range: 330–500V

Works reliably on DG sets and generator-supplied sites — critical for Indian construction projects.

IP23 ingress protection

Dust and water-splash resistant — built for outdoor yards, construction sites, and open workshops.

Electrode: 1.6mm – 5.0mm

E6013, E7018, E308L/316L, and carbon steel rods — handles everything from sheet repairs to 25mm plate.

Discover 400 ARC — Complete Specifications

The Discover 400 ARC supports a full range of SMAW electrodes — from fine repair work at 1.6mm to heavy structural passes at 5.0mm:

Input Specifications
Input Voltage415 VAC, 3-Phase, 50/60 Hz
Voltage Range330 VAC – 500 VAC
Input KVA @ 400A17.8 KVA
Input Cable4-core 2.5 sqmm, 4 meters
Switching DeviceIGBT Module
Inverter Frequency20 kHz Full Bridge
Output Specifications
Output Current Range10A – 400A
Output @ 60% Duty400 Amps
Output @ 100% Duty300 Amps
Open Circuit Voltage85 VDC (max)
Welding ProcessSMAW – DC Constant Current
PolarityDC+ / DC−
Protection & Insulation
Ingress ProtectionIP23
Insulation ClassClass H (180°C)
Cooling MethodForced Air (Fan Cooled)
Thermal ProtectionAuto Thermal Cutout
Mechanical Specifications
Dimensions (L×W×H)540 × 310 × 470 mm
Weight29 kg
BodyFull Metal
BaseRubber Foot
LiftingIntegrated Handle
* Specifications subject to change without notice. Contact APS Welding for latest data sheet.

Electrode Compatibility & Job Thickness

The Discover 400 ARC supports a full range of SMAW electrodes — from fine repair work at 1.6mm to heavy structural passes at 5.0mm:

Electrode TypeDiameter RangeMaterialTypical ApplicationRecommended Current
E60131.6mm – 3.15mmMild SteelGeneral fabrication, sheet metal, light structural40A – 130A
E70182.5mm – 5.0mmMild / Structural SteelHeavy structural, pressure vessels, load-bearing joints80A – 220A
E308L / E316L2.5mm – 4.0mmStainless SteelSS fabrication, food equipment, chemical industry70A – 180A
Carbon Steel3.15mm – 5.0mmCarbon SteelHeavy engineering, machinery frames, earth-moving equipment120A – 250A

Discover 400 ARC – 400 Amp IGBT Stick Welder | APS Welding India

The Discover 400 ARC is APS Welding’s industrial-grade SMAW (Stick Arc Welding) machine, built for heavy fabrication, structural steel, and continuous-production environments. Powered by a 20 kHz Full Bridge IGBT Module Inverter, it delivers stable DC constant current output with precise arc control — from production lines to construction sites.This is  Inverter Based Arc Welding Machine.

Rated at 400 Amps at 60% duty cycle and 300 Amps at 100% continuous duty, the Discover 400 ARC handles electrode sizes from 1.6mm to 5.0mm — covering job material thickness from 1mm to 25mm. Its wide input voltage range of 330–500VAC makes it reliable on DG sets and generator power, not just stable grid supply.

The machine’s full metal body weighs 29kg and carries an IP23 ingress protection rating — resistant to dust and water splash for open-yard and site use. It welds mild steel, stainless steel (E308L/E316L), and carbon steel using standard electrodes including E6013 and E7018.

Manufactured at APS Welding’s ISO 9001:2015 certified facility in Valsad, Gujarat — every Discover 400 ARC is built and tested in-house for consistent output quality and long-term operational reliability.

Is the Discover 400 ARC Right for You?

The Discover 400 ARC is a 3-phase industrial machine — it is not a general-purpose or entry-level welder. Understanding where it excels (and where it doesn’t) helps buyers make the right call.

 
    ✓ Best for
  • Pipe welding — oil, gas, and construction
  • Cellulosic electrode welding (E6010–E9045)
  • On-site and outdoor welding locations
  • DG set / generator power environments
  • Structural steel & heavy fabrication
  • Infrastructure & construction projects
     
     ✗ Not Recommended For
  • DIY, hobbyist, or light home workshop use
  • Thin sheet metal (under 1mm) — risk of burn-through
  • Single-phase 230V only locations
  • Occasional or very low current (under 60A) welding
  • Facilities without 3-phase power access.

 

Discover 200EX vs 400 ARC — Which Model Suits You?

APS Welding’s Discover Series offers SMAW machines across different output ratings. Here is a quick comparison to help select the right model:

SpecificationDiscover 200EXDiscover 400 ARC ★
Input PhaseSingle Phase (230V)3 Phase (415V)
Output @ 60% Duty200 Amps400 Amps
Output @ 100% Duty130 Amps300 Amps
Max Electrode Size3.15 mm5.0 mm
Max Job Thickness6 mm25 mm
Weight7.2 kg (portable)29 kg (industrial)
Ingress ProtectionIP21IP23
Voltage Range150V – 300V330V – 500V
Best ForDIY, light fab, site repairHeavy industrial production

WHERE IS DISCOVER 400 ARC USED?

The Discover 400 ARC’s combination of 400A output, wide voltage tolerance, and IP23 site protection makes it the preferred stick welder across these industrial sectors:

🏗️ Bridge & Pipeline Construction

🏭 Heavy Engineering & Machinery

🛢️ Pressure Vessel & Boiler Welding

🚧 Infrastructure & Construction Sites

Industrial Maintenance & Repair

🚛 Earth-Moving Equipment Fabricatio

⚙️ Equipment & Component Manufacturing

🏗️ Structural Steel Fabrication

The 330–500V wide input voltage range makes it particularly well-suited for construction sites in India where DG set or generator power is the primary supply — a common challenge for heavy infrastructure projects

Why Choose the Discover 400 ARC?

400A Heavy Output

Full 400 Amps at 60% duty cycle — handles 5.0mm electrodes and 25mm plate thickness for demanding industrial jobS.

Wide Voltage Range

Full 400 Amps at 60% duty cycle — handles 5.0mm electrodes and 25mm plate thickness for demanding industrial jobS.

IP23 Site Protection

Rated for dust and water splash resistance — performs in workshops, open yards, and outdoor construction environments.

ISO 9001:2015 Certified

APS Welding’s certified facility in Valsad, Gujarat — quality-controlled production, Made in India.

After-Sales Support

Nationwide service network, spare parts availability, and dedicated technical support team.

IGBT Inverter Design

20kHz full bridge inverter delivers stable arc at 85%+ efficiency — lower power bills and less heat vs transformer-based machines

Standard Accessories Included

Every Discover 400 ARC ships with a complete set of industrial-grade accessories, ready for immediate deployment:
AccessoryModelSpecificationLink
Electrode HolderEH40400A rated, heavy-duty insulated gripView EH40 →
Earthing ClampEC40400A rated, strong spring-jaw designView EC40 →
Welding Cable35 sqmmHeavy-duty flexible copper cable for 400A operationView Cables →

Quality Certifications & Compliance

Certification / ComplianceScopeRelevance
ISO 9001:2015Complete manufacturing facility — Valsad, GujaratQuality-controlled production, consistent output standards
IS CertifiedApplicable Indian Standards for welding equipmentCompliance with BIS standards for Indian market
MSME RegisteredAdvanced Power Sources LimitedRegistered Indian manufacturer — supports domestic procurement requirements
CE ComplianceAvailable for applicable export modelsEuropean conformity — available on request for export buyers
All APS Welding machines are designed and manufactured at our own facility at Survey No. 172/1, OLD GIDC Gundlav, Valsad, Gujarat — 100% Made in India. This gives us full control over material quality, assembly process, and after-sales spare parts availability.

Frequently Asked Questions – Stick Arc Welding Machines (SMAW)

  • What type of welding machine is Discover 400 ARC?

    Discover 400 ARC is a 400 Amp Stick Arc Welding (SMAW) machine designed for heavy fabrication and industrial welding applications.

  • Is Discover 400 ARC suitable for industrial use?

    Yes. The machine is built for heavy-duty fabrication, structural welding, and regular industrial workshop operations.

  • What materials can be welded using Discover 400 ARC?

    Discover 400 ARC is suitable for welding mild steel and structural steel materials commonly used in fabrication and industrial work.

  • Can Discover 400 ARC be used for continuous welding?

    The machine supports regular and extended welding operations. For extreme 24×7 high-load usage, duty cycle management is recommended.

  • Is Discover 400 ARC a certified welding machine?

    Discover 400 ARC is manufactured at APS Welding’s ISO 9001:2015 certified and MSME registered facility. CE compliance is available for applicable export models.

  • What after-sales support is available?

    APS Welding provides technical support, spare parts availability, and service assistance for Discover 400 ARC.