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Genesis Star400

Genesis 400 Star - Arc / Stick Welder (MMAW / SMAW)

The Genesis 400 Star by APS Welding is a high-performance and rugged Stick Electrode ARC Welding Machine, engineered to meet the demands of the most challenging industrial applications. With a weight of just 53 kg, it is lightweight enough for easy portability, yet built tough enough to handle heavy-duty welding tasks. This machine is ideal for pipe welding and designed to meet the specific needs of industries like oil and gas, construction, infrastructure, and fabrication. It’s especially suited for cellulosic electrodes like E6010, E7010, E8010, and E9045, ensuring flawless performance in demanding environments.

Equipped with IGBT inverter technology, the Genesis 400 Star guarantees stable arc performance, high energy efficiency, and exceptional control over the welding process. The machine’s wide input voltage range of 330VAC to 500VAC allows it to operate reliably even under variable power supply conditions, making it perfect for use in construction sites or remote locations where power stability may vary. The machine is capable of delivering up to 400 amps at a 60% duty cycle, ensuring continuous power for long, intensive welding sessions without sacrificing performance.

The Genesis 400 Star features a rugged, metal body designed to withstand the toughest worksite conditions. It is built to last, with a high-quality construction that ensures long-term durability. At the same time, its lightweight design allows for convenient transportation between work sites, making it a versatile choice for mobile welders. Whether you’re working with mild steel, stainless steel, or carbon steel, this machine ensures precise and consistent welds with minimal spatter.

With its versatile capabilities, the Genesis 400 Star is the perfect choice for pipe welding, steel fabrication, and maintenance in industries that demand the highest performance and reliability. Whether you’re working on industrial projects, on-site repairs, or structural welding, this machine will help you achieve the best possible welds with ease and efficiency.

For more information on welding techniques and applications, check out the Wikipedia article on Welding.

Quick Specs:

TECHNOLOGY:

The Genesis 400 Star features advanced IGBT inverter technology that ensures efficient power conversion and stable arc performance. With a 20KHz Full Bridge Inverter, it offers enhanced reliability, reduced power consumption, and greater control over the welding arc. This cutting-edge technology makes the Genesis 400 Star suitable for both manual metal arc welding (MMAW) and shielded metal arc welding (SMAW), enabling consistent, high-quality welds across a wide range of materials.

TOP FEATURES:

  • Heavy-Duty and Portable: Weighing only 53 kg, the Genesis 400 Star is designed for easy transport while handling industrial-level tasks.

  • Wide Input Voltage Range: Capable of operating between 330VAC to 500VAC, making it ideal for varied job site conditions.

  • Advanced IGBT Inverter: Ensures stable and precise welding performance while minimizing energy usage.

  • High Output: Delivers 400A at 60% duty cycle for powerful and efficient performance in heavy-duty welding tasks.

  • Rugged Construction: Built with a metal body for durability, designed to withstand the harshest environments.

  • Pipe Welding Specialization: Designed for cellulosic electrodes (E6010, E7010, E8010, E9045), ideal for pipe welding in the oil and gas industries.

QUICK SPECS

  • Input Voltage: 415VAC, 3 Phase, 50/60Hz.
  • Output Current @ 60%: 400Amp
  • Output Current @ 100%: 308Amp

PROCESS:

SMAW – Stick Welder, DC Constant Current Power Source.

Genesis 400 Star - Technical Specifications:

Input Specifications:

  • Input Supply: 330-500VAC, 3Ph, 50/60Hz, Generator Compatible
  • Input @ 400A/36V:17.8KVA/22.7HP,25A@415V
  • Input@ 310A/32V:12.5KVA/15.8HP,17.3A@415V
  • Input@ 250A/30V:9.3KVA/11.8HP,13A@415V

Output Specifications:

  • Output Current Range: 10A to 400A
  • Duty Cycle @ 60%: 400A/36V
  • Duty Cycle @ 100%: 310A/32V
  • Open Circuit Voltage (OCV): 95V-110V DC

Other Specifications:

  • Class of Ingress Protection: IP23
  • Class of Insulation: Class H
  • Type of cooling: Forced Air

Mechanical Specifications:

  • Dimensions(LxWxH): 650X345X600mm
    (Power source with wheels )
  • Weight: 53 Kg
  • Base: Rubber Foot
  • Lifting Support: Handle

Genesis 400 Star - Other Details:

SUITABLE FOR:

  • Heavy-Duty Industrial Applications

  • Construction Sites

  • Pipe Welding (Oil & Gas Industries)

  • Welding Steel, Stainless Steel, & Carbon Steel

  • On-Site Welding Tasks

  • Welding with Cellulosic Electrodes (E6010, E7010, E8010, E9045)

WELDABLE MATERIALS:

  • Steel

  • Mild Steel

  • Carbon Steel

  • Stainless Steel

  • Specialty Metals

ELECTRODE TYPE & DIAMETER:

  • E6013, E7018, E6010, E7010, E8010, E9045
  • 1.6mm, 2.0mm, 2.5mm, 3.15mm, 4.0mm, 5.0mm

JOB THICKNESS:

  • 1.0 mm TO 25 mm

STANDARD ACCESSORIES:

  • Electrode Holder: EH40
  • Earthing Clamp: EC40
  • Welding Cable 35 sqm

NOTE: Continuous development entitles us to change specifications without notice. Pictures are for reference only.

Key Features of Genesis 400 Star

  • Heavy-duty 400 Amp output for industrial welding

  • Smooth and stable arc for superior weld quality

  • Designed for continuous duty cycle

  • Compatible with a wide range of welding electrodes

  • Robust transformer-based design for long service life

  • Easy operation with minimal maintenance

  • Suitable for both site work and workshop applications

Applications

The Genesis 400 Star Arc Welding Machine is widely used in:

  • Structural steel fabrication

  • Heavy engineering industries

  • Power plants and infrastructure projects

  • Shipbuilding and repair yards

  • Industrial maintenance and repair work

  • Pressure vessels and metal construction

Certifications & Compliance (EEAT Core)

APS Welding machines are manufactured in compliance with recognized international and national standards to ensure reliability and safety:

  •  ISO 9001:2015 Certified Manufacturing Facility
  •   IS Certified (as per applicable Indian Standards)

These certifications ensure high reliability, operational safety, and consistent performance
for heavy industrial welding applications

Why Choose Genesis 400 Star from APS Welding?

  • Trusted Indian welding machine manufacturer

  • Proven performance in heavy-duty applications

  • Strong after-sales support and service network

  • Competitive pricing with industrial-grade quality

  • Machines tested for durability and efficiency

Frequently Asked Questions – Stick Arc Welding Machines (SMAW)

  • What type of welding does Genesis 400 Star support?

    The Genesis 400 Star supports Stick Arc Welding (SMAW) and is suitable for a wide range of industrial electrodes.

  • Is this machine suitable for continuous industrial welding?

    Yes. The machine is specifically designed for continuous heavy-duty industrial operations.

  • Can it be used at construction sites?

    Absolutely. Its robust construction makes it ideal for on-site and outdoor welding applications.

  • What industries commonly use this machine?

    It is commonly used in fabrication units, infrastructure projects, power plants, shipyards, and heavy engineering industries.

  • Is the Genesis 400 Star energy efficient?

    Yes. The optimized transformer design ensures efficient power consumption with stable arc output.

  • Does APS Welding provide after-sales support?

    Yes. APS Welding offers technical support, service assistance, and spare availability.

Get Best Price for Genesis 400 Star Arc Welding Machine

  • Looking for a reliable 400 Amp arc welding machine for industrial use?
    Contact APS Welding today to get the best price, technical guidance, and fast delivery.

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