Email: info@apswelding.com | Ph: 9601444111, 9601444222 

Genesis 400HD

Genesis 400HD 400 Amp MMA Welding Machine – Powerful Arc / Stick Welder (MMAW / SMAW)

QUICK SPECIFICATION :

400A

@60% Duty

310A

@100% Duty

46.5KG

Weight

IGBT Inverter Technology 

stable arc, high efficiency, reduced energy vs. transformer machines.

Wide voltage: 330–500V

generator compatible for DG set and site power environments.

IP23 ingress protection

dust and water-splash resistant for outdoor and heavy site use.

Wheel base design

easy site mobility with integrated handle and trolley-style wheels.

Genesis 400HD — Complete Specifications

Input Specifications
Input Voltage415 VAC, 3-Phase, 50/60 Hz
Voltage Range330 VAC – 500 VAC
Generator CompatibleYes
Input KVA @ 400A/36V17.8 KVA / 22.7 HP
Input KVA @ 310A/32V12.5 KVA / 15.8 HP
Input KVA @ 250A/30V9.3 KVA / 11.8 HP
Switching DeviceIGBT Module
Output Specifications
Output Current Range10A – 400A
Output @ 60% Duty400A / 36V
Output @ 100% Duty310A / 32V
Open Circuit Voltage75V – 95V DC
Welding ProcessSMAW – DC Constant Current
PolarityDC+ / DC−
Protection & Insulation
Ingress ProtectionIP23
Insulation ClassClass H (180°C)
Cooling MethodForced Air (Fan Cooled)
Thermal ProtectionAuto Thermal Cutout
Overload ProtectionBuilt-In
Mechanical Specifications
Dimensions (L×W×H)650 × 345 × 600 mm
Weight46.5 kg
BaseWheels (Trolley Style)
Lifting SupportIntegrated Handle
Electrode Range1.6mm – 5.0mm
Max Job ThicknessUp to 25mm
* Specifications subject to change without notice. Contact APS Welding for latest data sheet.
Input Power at Different Load Levels
Load ConditionKVAHPCurrent @ 415V
@ 400A / 36V (Full Load)17.8 KVA22.7 HP25.0 A
@ 310A / 32V (100% Duty)12.5 KVA15.8 HP17.3 A
@ 250A / 30V (Medium Load)9.3 KVA11.8 HP13.0 A

Others Details :

Electrode Compatibility & Job Thickness
Electrode TypeDiameter RangeMaterialTypical ApplicationRecommended Current
E60131.6mm – 3.15mmMild SteelGeneral fabrication, sheet metal, light structural40A – 130A
E70182.5mm – 5.0mmMild / Structural SteelHeavy structural, pressure vessels, load-bearing joints80A – 220A
E308L / E316L2.5mm – 4.0mmStainless SteelSS fabrication, food equipment, chemical industry70A – 180A
Carbon Steel3.15mm – 5.0mmCarbon SteelHeavy engineering, machinery frames, earth-moving equipment120A – 280A
Cellulosic (E6010)3.15mm – 5.0mmMild / Pipeline SteelPipeline root passes, vertical-down welding100A – 250A

The Genesis 400HD Welding Machine by APS Welding is a powerful and reliable solution designed for a broad range of ARC welding applications. Weighing only 42kg, this lightweight machine combines portability with durability, making it the ideal choice for both on-site jobs and demanding industrial tasks. Whether you’re welding steel, stainless steel, or other metals, the Genesis 400HD guarantees superior performance, delivering clean, precise, and high-quality welds with every use. Its robust construction ensures that it can withstand tough work conditions while maintaining consistent, reliable results.

This versatile machine excels in MMAW (Manual Metal Arc Welding) and SMAW (Shielded Metal Arc Welding), providing a flexible solution for a variety of welding tasks. The Genesis 400HD is designed to meet the needs of both professional welders and enthusiasts alike, whether you’re working on construction projects, fabrication jobs, or maintenance and repair applications. Its easy-to-use controls and consistent output ensure a smooth welding experience, even in challenging environments. The Genesis 400HD is perfect for both heavy-duty industrial welding and on-the-go repairs, delivering top-notch results every time.

With the Genesis 400HD, you can expect unmatched efficiency, reliability, and productivity. This machine is a must-have for any welder looking for a machine that balances portability, power, and precision. Whether you’re in a workshop or on a construction site, the Genesis 400HD is ready to tackle your toughest welding challenges with ease.

For more information on welding techniques and applications, check out the Wikipedia article on Welding.

Standard Accessories Included

Standard Accessories Included
AccessoryType / ModelSpecificationLink
Electrode HolderEH40400A rated, heavy-duty insulated grip for 5.0mm electrodesView EH40 →
Ground Clamp with CableEC40400A rated, strong spring-jaw designView EC40 →
MMA Welding Leads35 sqmmHeavy-duty flexible copper cable rated for 400A operationView Cables →
Power Cable4-core input cableGenerator-compatible input lead with plug
User ManualEnglishInstallation, operation, and safety guide

Is the Genesis 400HD right for you?

The Discover 400 Glory is a 3-phase industrial machine — it is not a general-purpose or entry-level welder. Understanding where it excels (and where it doesn’t) helps buyers make the right call.

 
    ✓ Best for
 
  • Pipe welding — oil, gas, and construction
  • Cellulosic electrode welding (E6010–E9045)
  • On-site and outdoor welding locations
  • DG set / generator power environments
  • Structural steel & heavy fabrication
  • Shipbuilding, boiler & pressure vessel welding
  • Continuous 100% duty cycle production runs.

 

     
     ✗ Not Recommended For
 
  • DIY, hobbyist, or light home workshop use
  • Thin sheet metal under 1mm — risk of burn-through
  • Single-phase 230V only locations
  • Very low current (under 60A) welding tasks
  • Facilities without 3-phase power access
  • Space-constrained locations needing ultralight machines

APPLICATION :

  • Bridge & Pipeline Construction
  • Heavy Engineering & Machinery
  • Construction and infrastructure projects
  • Infrastructure & Construction Sites
  • Industrial Maintenance & Repair
  • Earth-Moving Equipment Fabrication
  • Shipbuilding & Offshore
  • Structural Steel Fabrication

Why Choose Genesis 400HD from APS Welding?

  • 400A Heavy Output
    Full 400A at 60% duty cycle — handles 5.0mm electrodes and 25mm plate for the most demanding industrial welding jobs.
  • 310A at 100% Duty
    Exceptional continuous duty rating — built for uninterrupted long-run production welding without thermal shutdowns.
  • Wide Voltage Range
    330–500V input tolerance with generator compatibility — performs reliably on DG sets and site supply, critical for Indian infrastructure projects
  • IP23 Site Protection
    Rated for dust and water-splash resistance — built for open yards, construction sites, and outdoor workshop environments.
  • ISO 9001:2015 Certified
    APS Welding’s certified facility in Valsad, Gujarat — quality-controlled production, MSME registered. 100% Made in India.
  • Wheel-Base Mobility
    Trolley-style wheel base with integrated handle — practical site-to-site movement for a machine of this output class.

Quality Certifications & Compliance

Certification / ComplianceScopeRelevance
ISO 9001:2015Complete manufacturing facility — Valsad, GujaratQuality-controlled production, consistent output standards
IS CertifiedApplicable Indian Standards for welding equipmentCompliance with BIS standards for Indian market
MSME RegisteredAdvanced Power Sources LimitedRegistered Indian manufacturer — supports domestic procurement requirements
CE ComplianceAvailable for applicable export modelsEuropean conformity — available on request for export buyers
All APS Welding machines are designed and manufactured at our own facility at Survey No. 172/1, OLD GIDC Gundlav, Valsad, Gujarat — 100% Made in India. This gives us full control over material quality, assembly process, and after-sales spare parts availability.

Frequently Asked Questions – Stick Arc Welding Machines (SMAW)

  • What type of welding machine is the Genesis 400HD?

    The Genesis 400HD is a 400 Amp heavy-duty Stick Arc Welding (SMAW / MMAW) machine designed for continuous industrial welding, structural steel, pipeline, and heavy fabrication applications.

  • What is the 100% duty cycle output of the Genesis 400HD?

    The Genesis 400HD delivers 310 Amps at 100% continuous duty cycle — making it suitable for uninterrupted long-run production welding without thermal interruptions.

  • Is the Genesis 400HD generator compatible?

    Yes. The wide input voltage range of 330–500VAC makes it fully compatible with DG sets and generator power supplies, which is critical for Indian construction and infrastructure sites.

  • What materials can be welded using the Genesis 400HD?

    The Genesis 400HD welds mild steel, structural steel, stainless steel (E308L/E316L), carbon steel, and specialty metals using standard SMAW electrodes from 1.6mm to 5.0mm diameter.

  • Is the Genesis 400HD suitable for outdoor and site use?

    Yes. Its IP23 ingress protection rating makes it resistant to dust and water splash, and the wheel-base trolley design enables easy movement across construction sites and open yards.

  • Does this machine comply with safety and quality standards?

    Yes. APS Welding machines comply with ISO, IS standards .