Endeavour 1000 Submerged Arc Welding Machine is a heavy-duty industrial SAW welding solution designed for high-productivity fabrication environments. With a powerful 1000A output, 100% duty cycle, and 3-phase 415V input supply, this machine delivers deep penetration, high deposition rates, and consistent weld quality on thick plates and large components. Engineered for Submerged Arc Welding (SAW) with multi-process capability including MIG, hardfacing, and gouging, the Endeavour 1000 is ideal for structural steel, shipbuilding, pressure vessels, pipelines, and heavy fabrication industries where reliability and continuous performance are critical.
APS Welding presents Multi-process CCCV Welding machine. This 1000Amp heavy duty beast can perform SAW/MIG/HARD-FACING/GOUGING/ARC Welding Welding operations with easy, ensuring high quality weld output. Powered with MODULE IGBT inverter technology, this machine is rugged, reliable and yet power saving compared to conventional type welding machines.
“Multi-Process SAW, MIG & Gouging Power Source for Structural Steel & Fabrication Industries”
@60% Duty
@100% Duty
Metal Body
Deep penetration, high deposition rate, minimal spatter — ideal for thick plate and long seam welding.
DC Constant Current — Stick welding with E6013 / E7018 electrodes Ø 2.0–6.0 mm.
Surface buildup and wear-resistant cladding for heavy equipment parts and rollers.
High-current gouging for weld prep, defect removal, and groove preparation on heavy plates. View CAG machines →
| Input Specifications | |
|---|---|
| Input Supply | 415 VAC, 3-Phase, 50/60 Hz (365–500 VAC) |
| Primary Switching Device | IGBT Module |
| Inverter Frequency | 20 kHz Full Bridge |
| Input KVA @ 1000A | 53.5 KVA |
| Input Cable | 4-core 6 sq.mm, open leads, 4 metres |
| Output Specifications | |
| Output Current Range | 10A – 1000A |
| Output @ 60% Duty Cycle | 1000A |
| Output @ 100% Duty Cycle | 775A |
| Max Open Circuit Voltage (OCV) | 85 VDC |
| Welding Processes | SAW, GMAW (MIG/MAG), SMAW (Stick), Hardfacing, Carbon Arc Gouging |
| Output Mode | CC (Constant Current) + CV (Constant Voltage) |
| Protection & Insulation | |
| Ingress Protection | IP21 |
| Insulation Class | Class H |
| Cooling Method | Forced Air (Fan Cooled) |
| Mechanical Specifications | |
| Dimensions (L × W × H) | 1100 mm × 460 mm × 1170 mm |
| Weight | 165 kg |
| Mobility | Integrated wheels |
| Lifting Support | Handle |
| * Specifications subject to change without notice. Contact APS Welding for the latest data sheet. | |
| Process | Type / Diameter | Material | Typical Application |
|---|---|---|---|
| SMAW | E6013, Ø 2.0–6.0 mm | Mild Steel | General fabrication, light structural, sheet metal repair |
| SMAW | E7018, Ø 2.5–6.0 mm | Mild / Structural Steel | Structural joints, maintenance, load-bearing welds |
| GMAW / SAW | MIG Wire, Ø 0.8–1.6 mm | Steel / Stainless / Aluminium | SAW long-seam, MIG fabrication, hardfacing overlay |
Prevents wire electrode from sticking to the job at weld end (burnback). Clean termination every time.
Adjustable inductance for smooth or rough arc characteristics — welder sets preference per job.
Crater voltage and current independently adjustable, triggerable from MIG torch for clean crater fill.
Aids out-of-position SMAW welding and easier arc start on contaminated or mill-scale surfaces.
Under/over voltage, phase loss, over-temperature, IGBT overcurrent and short-circuit protection — all inbuilt.
Metal body on wheels with handle — only 165 kg for a 1000A machine. Moves between bays without crane.
Designed for continuous 24×7 industrial operation
Suitable for automated and mechanized welding systems
| Accessory | Model | Specification | Link |
|---|---|---|---|
| Welding MIG Torch | Heavy-Duty MIG Torch | Industrial-grade MIG torch suitable for continuous MIG/MAG welding applications | View MIG Torch → |
| Earthing Clamp | 50/70 Sq.mm Cable — 3 Metres | Heavy-duty earthing clamp supplied with 50/70 sq.mm copper cable for stable grounding | View Earthing Clamp → |
| Gas Accessories | Preheater + CO₂ Regulator + Flowmeter | Complete gas control setup for stable shielding gas flow during MIG/MAG welding | View Gas Accessories → |
| Accessory | Model | Specification | Link |
|---|---|---|---|
| Argon Regulator | Standard | Argon gas regulator with flowmeter for accurate shielding gas control during welding | View Accessories → |
| Aluminium Welding MIG Torch | Special Type | Specialized MIG torch designed for smooth and stable aluminium wire welding applications | View Torches → |
| Rollers & Liners | Aluminium Type | Dedicated aluminium welding rollers and liners for consistent wire feeding performance | View Components → |
| Product / Page | Category | Process | Why It’s Related to Endeavour 1000 | Link |
|---|---|---|---|---|
| Welding Machines | Equipment | MIG / MAG GMAW | Multi-process CCCV power sources with similar CV output mode used in MIG welding applications. | View → |
| TIG Welders (GTAW) | Equipment | TIG / GTAW | Used for root pass TIG welding before SAW fill passes in pressure vessel and pipe fabrication. | View → |
| SMAW / ARC Welders | Equipment | SMAW / Stick | Direct process overlap with SMAW capability using E6013 / E7018 electrodes up to Ø 6 mm. | View → |
| Carbon Arc Gouging (CAG) | Equipment | CAG / Gouging | Supports weld preparation, groove cutting, and defect removal on heavy fabrication plates. | View → |
| All SAW Machines | Equipment | SAW | Compare submerged arc welding models by output capacity, application, and duty cycle. | View → |
| Multi Operator Welders | Equipment | SMAW / Multi-arc | Ideal for fabrication shops requiring multiple welding stations from a single power source. | View → |
| Plasma Cutting Equipment | Equipment | Plasma Cutting | Used for plate cutting and edge preparation before SAW long-seam and heavy plate welding. | View → |
| Certification / Compliance | Scope | Relevance |
|---|---|---|
| ISO 9001:2015 | Complete manufacturing facility — Valsad, Gujarat | Quality-controlled production, consistent output standards |
| IS Certified | Applicable Indian Standards for welding equipment | Compliance with BIS standards for Indian market |
| MSME Registered | Advanced Power Sources Limited | Registered Indian manufacturer — supports domestic procurement requirements |
| CE Compliance | Available for applicable export models | European conformity — available on request for export buyers |
How to Choose a Welding Machine
Welding Guides
Endeavour 1000 is used for heavy-duty industrial welding applications requiring deep penetration,
high deposition rate, and continuous operation
Yes. Endeavour 1000 is specifically designed for continuous and high-duty cycle industrial welding,
making it ideal for mass production environments.
Pressure vessel manufacturing, pipelines, shipbuilding, heavy structural fabrication,
and heavy engineering industries.
Yes. Endeavour 1000 is manufactured at APS Welding’s ISO 9001:2015 certified and IS registered facility.
SAW offers higher deposition rate, deeper penetration, minimal spatter, and superior weld quality
compared to manual arc welding processes.
Yes. The machine can be integrated with automated and mechanized welding systems for
long seam and repetitive welding applications.
APS Welding provides technical support, service assistance, and spare parts availability
to ensure long-term machine performance.
APS welding is always ready to help you. For Sales Enquiries:Contact: +91 9601 444 111For booking service call:Contact: +91 9601 444 222
We design and manufacture all our products and thus we know the best about our products.
We are able to offer international technology and service at optimum prices.
Our team is regularly trained for updates in service techniques and also are constantly update on knowledge and skill.
We ensure you professionally managed sales and after sales support.
Office & Manufacturing Facility:
Survey No 172/1, Paikee 2, OLD GIDC Gundlav, Valsad, Valsad District, GUJARAT – 396035. INDIA.