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Flux recovery system in welding

Flux Recovery Unit for Submerged Arc Welding Systems: Maximize Efficiency & Minimize Waste

 In industrial welding environments, especially during Submerged Arc Welding (SAW) processes, efficiency, cost savings, and material conservation are critical. That’s where a Flux Recovery Unit (FRU) becomes an essential part of your welding system.

ModelsFRU3H
Input Supply415VAC ,50/60Hz, (3 Phase)
Motor3 HP/2.2 KW (2800 RPM)
Flux Suction Max. Capacity6.5 kg/min
Blower CFM183 CFM
Hose Diameter mm38 MM
Capacity of Collecting Hopper30 Litter
Dimension1000mm(L)X550(W)X1300mm(H)
Weight105KG (Approx)

What is a Flux Recovery Unit?

A Flux Recovery Unit is designed to collect, clean, and reuse the unused flux during SAW operations. In submerged arc welding, a significant amount of flux remains unused and can be recycled. A reliable flux recovery system ensures minimal wastage and cost-effective production.

A Hopper would likely be in place to remove contaminants and impurities from the collected flux, ensuring that only clean and usable flux is returned to the process.

  • Efficient Suction Power: Collects unused flux quickly with high suction efficiency.

  • Air Cooled Blower: Ensures continuous operation without overheating.

  • Heavy-Duty Construction: Built for harsh workshop environments with powder-coated steel housing.

  • Low Maintenance: Requires minimal upkeep, reducing downtime.

  • Integrated Sieve System: Separates reusable flux from slag and debris.

  • Customizable Models: Available in various tank sizes (e.g., 30 to 60 kg capacity) for different welding setups.

  • Reduces Flux Waste: Saves money by reusing valuable flux material.

  • Improves Weld Quality: Prevents contamination from reused flux.

  • Increases ROI: Cuts down on recurring flux purchase costs.

  • Boosts Productivity: Minimizes downtime and material handling.

  • Heavy Fabrication

  • Pressure Vessels

  • Pipe Mills

  • Structural Steel

  • Boiler Manufacturing

Certifications & Compliance (EEAT Core)

Magnus 400 CCCV MIG Welding Machine is manufactured at APS Welding’s
ISO-certified and government-registered manufacturing facility.

  •  ISO 9001:2015 Certified Manufacturing Facility
  •   IS Certified (as per applicable Indian Standards)

These certifications ensure high reliability, operational safety, and consistent performance
for heavy industrial welding applications.

Frequently Asked Questions (FAQ)

  • What is the use of a flux recovery system in SAW welding?

    A flux recovery system collects unused flux during SAW welding, filters it, and allows reuse, reducing flux wastage and improving efficiency.

  • Is recovered flux reusable?

    Yes, the recovered flux is cleaned and reusable, maintaining weld quality and consistency.

  • Is the flux recovery system suitable for heavy-duty welding?

    Yes, APS Flux Recovery Systems are designed for continuous and heavy-duty SAW welding applications.

  • Do you provide customized flux recovery systems?

    Yes, we offer customized solutions based on welding capacity and industry requirements.

NOTE: Continuous development entitles us to change specifications without notice. Pictures are for reference only.