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Storm 500 ACDC

STORM 500 AC/DC Pulse TIG Welder: Power, Precision & Performance for Industrial Welding

If you’re looking for a high-capacity TIG welder built for industrial-scale precision and performance, the STORM 500 AC/DC Pulse TIG is engineered to exceed expectations. Designed and manufactured in India, this versatile welding machine is equipped to handle stainless steel, copper, alloy steel, and other non-ferrous metals with power, consistency, and control.

The Storm 500 AC/DC is APS Welding’s highest-output TIG welder — rated 500 Amps at 60% duty cycle and 387 Amps at 100% continuous duty, built for heavy industrial TIG welding on stainless steel, aluminium, copper, carbon steel, and exotic alloys. Powered by a High-Frequency IGBT Soft Switching inverter, it delivers five welding processes in a single machine: MMA, DC TIG, AC TIG, DC Pulse TIG, and AC Pulse TIG.

With a wide input voltage of 330–500 VAC, pulse frequency control from 0.2–20 Hz, AC frequency up to 100 Hz, and a cleaning ratio of −40% to +40%, the Storm 500 is the definitive machine for shipbuilding, pressure vessel fabrication, power plants, and petrochemical pipelines. Manufactured at APS Welding’s ISO 9001:2015 certified facility in Valsad, Gujarat.

QUICK SPECIFICATION :

500A

@60% Duty

387A

@100% Duty

47.5kg

Metal Body

IGBT Soft Switching

High-freq inverter for maximum efficiency, stable arc, minimal spatter

5-in-1 Process:

MMA  ·  DC TIG  ·  AC TIG  ·  DC Pulse TIG  ·  AC Pulse TIG

AC/DC Pulse TIG

Pulse 0.2–20 Hz · AC Freq 20–200 Hz · Cleaning Ratio −40 to +40%

Wide Input: 330–500V

DG set / generator compatible — reliable on Indian site power

ISO 9001:2015

Certified Indian manufacturer — Valsad, Gujarat. 100% Made in India

STORM 500 AC/DC Pulse TIG Welder — Complete Specifications

Input Specifications
Input Voltage330–500 VAC, 3 Phase, 50–60 Hz
Max Installed Power24.77 KVA / 31.55 HP
Switching DeviceIGBT Module
Inverter TypeHigh-Frequency Soft Switching
Output Specifications
Current Range20A – 500A
Output @ 60% Duty Cycle500 Amps
Output @ 100% Duty Cycle387 Amps
Open Circuit Voltage75 VDC
Min Welding Current5A (precision low-amp)
Welding ProcessesMMA, DC TIG, AC TIG, DC Pulse TIG, AC Pulse TIG
AC/DC TIG Control Parameters
Pulse Frequency0.2 – 20 Hz
AC FrequencyUp to 100 Hz
Cleaning Ratio−40% to +40%
Pre-Flow Gas Control0.1 – 15 sec
Post-Flow Gas Control0.1 – 15 sec
Mechanical Specifications
Dimensions (W × L × H)380 × 777 × 830 mm
Weight47.5 kg
Main Transformer InsulationClass H (180°C)
Output Reactor InsulationClass B
Cooling MethodForced Air — Fan Cooled
OCV (Arc Re-strike)75V
* Specifications subject to change without notice. Contact APS Welding for latest data sheet.

Applications

  • Shipbuilding & Marine

    Aluminium hull fabrication, stainless fittings, heavy structural members

  • Oil, Gas & Petrochemical

    Pipelines, refineries, storage tanks — high-integrity TIG joints

  • Power Plants

    Boiler tubes, turbine components, steam and pressure line fabrication

  • Heavy Fabrication

    Large-scale structural steel and stainless steel production workshops

  • Food & Pharma

    Hygienic stainless vessels, tanks, and pipelines requiring clean TIG welds

  • Chemical Industry

    Corrosion-resistant alloy steel and SS pipe and equipment fabrication

  • Aerospace & Defence

    Aluminium alloy structural components, AC Pulse TIG precision work

  • Pressure Vessel & Boiler

    High-pressure vessel fabrication demanding 100% duty cycle performance

Why Choose APS Storm 315 TIG Welding Machine?

  • 500A AC/DC Pulse Output

    APS Welding’s highest TIG output — 500A at 60% duty and 387A at 100% continuous. Handles the heaviest industrial TIG applications without derating.

  • Wide Voltage Range

    330–500V input tolerance ensures reliable operation on DG sets and generator power — critical for Indian construction and heavy industry sites.

  • Precision at Low Amps

    Welding starts as low as 5A — precise enough for thin sheet and delicate alloy work without sacrificing the 500A heavy end capability.

  • ISO 9001:2015 Certified

    APS Welding’s certified facility in Valsad, Gujarat — quality-controlled production with 100% in-house manufacturing and testing.

  • Pan-India After-Sales

    Nationwide service network, spare parts availability, and dedicated technical support for every Storm 500 unit deployed across India.

  • IGBT Soft Switching Efficiency

    High-frequency soft switching reduces power consumption and heat generation compared to conventional transformer TIG machines — lower operating costs.

Advantages of Using Industrial TIG Welding Machines

  • High precision welding for critical joints

  • Clean, strong, and defect‑free welds

  • Ideal for thin to thick material welding

  • Better control compared to conventional welding machines

  • Suitable for both manual & professional welding operations

Standard Accessories Included

AccessoryModel / SpecificationRatingLink
TIG Welding TorchWP-26 / WP-18 heavy-duty water-cooledUp to 500A water-cooled View TIG Torches →
Foot Pedal / Remote ControlRemote current control unit0–500A remote adjustment Enquire →
Welding Cable70 sqmm heavy-duty flexible copperRated for 500A continuous View Cables →
Earthing ClampEC40 heavy-duty400A+ rated spring-jaw View Clamps →
Gas Hose & RegulatorArgon / Argon-Helium compatibleStandard TIG shielding gas connection View Gas Accessories →
Hoses, Pipes & FittingsWater cooling circuit (for water-cooled torch)Heavy-duty industrial grade View Hoses →

Quality Certifications & Compliance

Certification / ComplianceScopeRelevance
ISO 9001:2015Complete manufacturing facility — Valsad, GujaratQuality-controlled production, consistent output standards
IS CertifiedApplicable Indian Standards for welding equipmentCompliance with BIS standards for Indian market
MSME RegisteredAdvanced Power Sources LimitedRegistered Indian manufacturer — supports domestic procurement requirements
CE ComplianceAvailable for applicable export modelsEuropean conformity — available on request for export buyers
All APS Welding machines are designed and manufactured at our own facility at Survey No. 172/1, OLD GIDC Gundlav, Valsad, Gujarat — 100% Made in India. This gives us full control over material quality, assembly process, and after-sales spare parts availability.

Frequently Asked Questions – Stick Arc Welding Machines (SMAW)

  • Is Storm 500 suitable for continuous industrial welding?

    Yes, Storm 500 is designed for high duty cycle operations, making it ideal for continuous industrial welding.

  • What materials can be welded using Storm 500 TIG welder?

    It is suitable for carbon steel, stainless steel, and alloy steel welding applications.

  • Is this machine energy efficient?

    Yes, the advanced inverter technology ensures low power consumption with high efficiency.

  • Does APS Welding provide service support?

    Yes, APS Welding offers pan‑India service and spare parts support.