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Genesis 400 HDPulseTIG

Genesis 400 HDPulseTIG - TIG / Stick Welder (GTAW / SMAW)

QUICK SPECIFICATION :

400A

@60% Duty

310A

@100% Duty

50.5KG

Weight

Built-in Pulse TIG — Superior Weld Control

Integrated Pulse TIG function controls peak current, background current, pulse frequency, and duty cycle — reduces heat input, minimises distortion on thin-wall SS, and improves weld bead consistency on critical joints.

Wide Voltage Range: 330–500V

Fully operational on DG sets and generator-supplied sites between 330VAC and 500VAC — critical for Indian industrial plants, pipeline sites, and shutdown maintenance jobs where grid voltage is unstable.

Electrode: 1.6mm – 3.15mm (SMAW)

E6013 and E7018 stick electrode support from Ø1.6mm to Ø3.15mm, covering job material thickness from 1.0mm to 6.0mm — for maintenance, structural repair, and field welding in Stick mode.

Technology :

Genesis 400 HDPulseTIG — Complete Specifications

Input Specifications
Input Supply330–500 VAC, 3-Phase, 50/60 Hz — Generator Compatible
Nominal Input415 VAC, 3-Phase
Primary Switching DeviceDiscrete IGBT Module
Inverter Frequency30 kHz Full Bridge
Input Cable4-core 2.5 sq.mm, 4 metres, open leads
Input Power at Operating Points
@ 400A / 36V (Peak)17.8 KVA / 22.7 HP — 25A @ 415V input
@ 310A / 32V (100% Duty)12.5 KVA / 15.8 HP — 17.3A @ 415V input
@ 250A / 30V9.3 KVA / 11.8 HP — 13A @ 415V input
Output Specifications
Output Current Range10A to 400A
Output @ 60% Duty Cycle400A / 36V
Output @ 100% Duty Cycle310A / 32V
Open Circuit Voltage (OCV)75V – 95V DC
Welding ProcessesGTAW – Pulse TIG + DC TIG (Constant Current) & SMAW – DC Stick (Constant Current)
TIG Arc StartInbuilt High Frequency (HF) Non-contact Start
PolarityDC+ / DC−
Protection & Insulation
Ingress Protection ClassIP21
Insulation ClassClass H (180°C)
Cooling MethodForced Air (Fan Cooled)
Thermal ProtectionAuto Thermal Cutout
Other ProtectionsOvercurrent (OC), Over Temperature (OT), Under/Over Voltage (UV/OV), Phase Loss (SP), VRD
Mechanical Specifications — Power Source
Dimensions (L × W × H)650 mm × 345 mm × 600 mm (with wheels)
Weight50.5 kg
MobilityIntegrated wheels
Lifting SupportErgonomic handle
Mechanical Specifications — Complete System (Power Source + Cooling Unit + Trolley)
Dimensions (L × W × H)1090 mm × 400 mm × 1050 mm
Total Weight96.8 kg
* Specifications subject to change without notice. Contact APS Welding for latest data sheet.

Electrode Compatibility & Job Thickness

TypeDiameter RangeMaterialTypical ApplicationCurrent Range
E6013 SMAW1.6 – 3.15 mmMild SteelGeneral fabrication, light structural, sheet metal repair40A – 130A
E7018 SMAW2.5 – 3.15 mmMild / Structural SteelStructural joints, maintenance welding, load-bearing components80A – 160A
WT20 / WC20 TIG1.6 – 4.0 mmTungsten ElectrodeDC TIG on SS, mild steel, carbon steel, alloy steel & copper10A – 400A
ER308L / ER316L FILLER1.6 – 3.2 mmStainless Steel FillerTIG filler rod for SS 304/316 fabrication, pharmaceutical & chemical plant equipment
ER70S-6 FILLER1.6 – 3.2 mmMild Steel FillerTIG filler rod for mild and carbon steel pipe welding

APS Welding presents the Portable, Powerful and Productive Stick Electrode TIG Welding Machine. This small wonder weighs only 47 Kg and yet does perform the toughest jobs with ease.

Genesis 400 HD Pulse TIG Welding Machine is a high-performance industrial welding solution designed for precision TIG welding and heavy-duty MMA (Stick) welding applications. Engineered for reliability, accuracy, and consistent output, this machine is ideal for fabrication units, pressure vessel manufacturing, pipeline welding, and critical industrial jobs.

APS Welding Machines manufactures the Genesis 400 HD Pulse TIG using advanced inverter technology to ensure stable arc performance, excellent weld bead quality, and long service life.

The Genesis 400 HD Pulse is a high-performance 400 Amp TIG welding machine designed for precision industrial welding. If you are searching for the latest 400 Amp TIG welding machine price in India, APS Welding offers competitive pricing with advanced pulse technology and reliable output.

Pulse TIG + Standard TIG — What's the Difference?

The Genesis 400 HDPulseTIG delivers both Pulse TIG and standard DC TIG modes — giving welders full control over heat input on every job.

Controlled Heat — Precision Bead

Pulse TIG alternates between a high peak current (for penetration) and a low background current (for cooling) at a set frequency. This dramatically reduces total heat input — preventing distortion on thin-wall SS and improving weld appearance on critical joints.

  • Adjustable pulse frequency (Hz) — slow to fast
  • Adjustable peak & background current independently
  • Adjustable pulse duty cycle (%)
  • Ideal for thin SS sheet, heat-sensitive alloys
  • Produces consistent, fish-scale weld bead pattern
  • Reduces distortion & weld-induced stress
 

Stable Arc — Heavy Deposition

Inbuilt HF non-contact arc start — tungsten never touches the job, preventing contamination. Pre-flow and post-flow gas control protect the weld pool and tungsten from oxidation. Compatible with gas-cooled or water-cooled TIG torches.

  • Inbuilt HF start — clean, contamination-free arc
  • Pre-flow & post-flow gas control
  • Gas Test function for flow verification
  • Foot pedal & remote control compatible (optional)
  • Suitable for thick-wall SS, carbon steel, alloy steel
  • Compatible withWater Cooling Unitfor continuous use
 

Is the Genesis 400 HDPulseTIG Right for You?

✓  Best For

  • Stainless steel fabrication — pharmaceutical, food, chemical, cryogenic
  • Pressure vessel & boiler manufacturing (root pass + fill/cap)
  • Oil & gas pipeline welding — critical joint quality
  • Power plant & refinery alloy steel maintenance
  • Shipyard, heavy engineering & aerospace fabrication
  • Where thin-wall SS distortion control is mandatory
  • Sites with 3-phase 415V or DG set / generator supply.

✗  Not Recommended For

  • Aluminium welding — requires AC/DC TIG (seeStorm 315 ACDC)
  • Single-phase 230V only locations
  • DIY, hobbyist, or very occasional light welding
  • Locations without 3-phase power access
  • Users who do not need Pulse TIG (considerGenesis 400HD TIG)

Genesis 400 HDPulseTIG vs Other Models

SpecificationDiscover 400 TIGGenesis 400HD TIGGenesis 400 HDPulseTIG ★Apollo 400 Pulse TIG
Output @ 60% Duty400A400A400A400A
Output @ 100% Duty300A310A310A310A
IGBT TypeModuleModuleDiscreteDiscrete
Pulse TIG✓ Built-in✓ Digital
HF Arc Start
Ingress ProtectionIP21IP23IP21IP21
Voltage Range330–500V330–500V330–500V330–500V
Weight (Power Source)31 kg~38 kg50.5 kg~55 kg
Digital ControlBasicBasicKnob-based PulseDIGICON Microprocessor
Best ForEconomy TIG + SMAWHeavy site TIG (IP23)Pulse TIG fabricationPremium digital precision

Where Is Genesis 400 HDPulseTIG Used?

The Genesis 400 HDPulseTIG’s Pulse TIG capability, 400A output, and wide voltage tolerance make it the preferred choice across precision-critical industrial sectors.

  • SS Fabrication Units
    Pharma, food, chemical & cryogenic equipment
  • Pressure Vessels & Boilers
    High-integrity root passes, full-penetration welds
  • Oil & Gas Pipeline
    Critical alloy & SS pipeline joints
  • Power Plants & Refineries
    Alloy steel, CS pipe welding & shutdown maintenance
  • Shipyards & Heavy Engineering
    SS structural components & alloy fabrication
  • Automotive & Aerospace
    Precision thin-wall alloy and SS components
  • Chemical & Pharma Plants
    Sanitary SS welds, reactor & vessel fabrication
  • Pipe Welding & Tube Fabrication
    Heat exchangers, tube-to-tubesheet joints

Why Choose the Genesis 400 HDPulseTIG?

  • 400A Heavy Output
    Full 400A at 60% duty — handles thick-wall SS pipes, pressure vessel shells, and heavy alloy steel weldments with consistent, stable arc quality throughout the weld.
  • Built-in Pulse TIG
    No external pulse unit needed. Integrated pulse control — peak current, background current, pulse frequency, and duty cycle — all adjustable from the front panel for precise heat management.
  • HF Non-Contact Arc Start
    Touchless high-frequency arc initiation protects the tungsten electrode from contamination, ensuring oxidation-free weld starts on every pass — essential for quality-critical SS fabrication.
  • Wide Voltage Range 330–500V
    Stable operation from 330V to 500V — performs reliably on DG sets, generator supply, and Indian grid power fluctuations without compromising arc quality or machine safety.
  • ISO 9001:2015 Certified
    Manufactured at APS Welding’s ISO-certified facility in Valsad, Gujarat — quality-controlled production, 100% Made in India, every machine tested before dispatch.

Key Features of Genesis 400 HDPulseTIG Welding Machine

  • Advanced Pulse TIG Welding Technology for superior weld penetration and reduced heat input
  • Suitable for DC TIG welding of Stainless Steel, Carbon Steel, Alloy Steel & Copper
  • Heavy-duty MMA / Stick welding capability with smooth arc stability
  • High-efficiency inverter design for low power consumption
  • Digital control panel for precise parameter adjustment
  • Continuous operation with strong thermal protection

  • Industrial-grade components for long life and reliability
  • Built-in Pulse TIG 

Standard Accessories Included

AccessorySpecificationDetailsLink
TIG TorchGas-cooled or Water-cooledRated for 400A; water-cooled torch strongly recommended for continuous Pulse TIG operation at high duty cycles View TIG Torches →
Earthing ClampEC20 — 400A ratedSpring-jaw earthing clamp with 16 sq.mm welding cable View Earthing Clamps →
Argon RegulatorSingle-stage regulatorFor TIG shielding gas flow control — use 99.99% purity argon View Gas Accessories →
FlowmeterRotameter-typePrecision gas flow measurement for consistent shielding gas coverage View Gas Accessories →
Gas Hose PipeStandard lengthConnects regulator to TIG torch body View Hoses & Pipes →
User ManualEnglishComplete operating, maintenance, and safety manual

Quality Certifications & Compliance

Certification / ComplianceScopeRelevance
ISO 9001:2015Complete manufacturing facility — Valsad, GujaratQuality-controlled production, consistent output standards
IS CertifiedApplicable Indian Standards for welding equipmentCompliance with BIS standards for Indian market
MSME RegisteredAdvanced Power Sources LimitedRegistered Indian manufacturer — supports domestic procurement requirements
CE ComplianceAvailable for applicable export modelsEuropean conformity — available on request for export buyers
All APS Welding machines are designed and manufactured at our own facility at Survey No. 172/1, OLD GIDC Gundlav, Valsad, Gujarat — 100% Made in India. This gives us full control over material quality, assembly process, and after-sales spare parts availability.

Frequently Asked Questions – Stick Arc Welding Machines (SMAW)

  • What materials can be welded using Genesis 400 HD Pulse TIG?

    This machine is suitable for TIG welding of stainless steel, carbon steel, alloy steel, copper, and other ferrous metals.

  • Does this machine support MMA / Stick welding?

    Yes, Genesis 400 HD Pulse TIG supports both TIG and MMA (Stick) welding, making it a versatile industrial solution.

  • Is Pulse TIG useful for thin materials?

    Yes, Pulse TIG reduces heat input and improves weld control, making it ideal for thin and critical components.

  • Is this welding machine suitable for continuous industrial use?

    Yes, it is designed for heavy-duty industrial applications with strong thermal protection and stable duty cycle.

  • Is this machine manufactured in India?

    Yes, APS Welding Machines manufactures this machine in India under ISO-certified processes.

  • Is customization available?

    Yes, specifications and accessories can be customized based on project or industry requirements.