Power Supply
Weight
Captures unfused flux immediately after the welding arc dies, using suction mechanism.
Separates spatter and foreign particles from usable flux granules through advanced filtration.
140A continuous output for extended sessions without overheating.
| Technical Specifications | |
|---|---|
| Power Supply | 3-Phase, 415 VAC |
| Weight (Approx.) | 105 kg |
| Flux Recovery Rate | 80% – 90% |
| Hopper Capacity | 30–50 kg (Depending on Flux Type) |
| Suction Power | 2–3 HP Motor |
| Filter Type | Multi-Stage Separator with Cartridge Filter |
| Footprint | Compact, Space-Saving Design |
| Certification | ISO 9001:2015, IS Certified |
| * Specifications are subject to change without notice. Contact APS Welding for the latest product specifications. | |
Recover 80%+ of unfused flux, significantly reducing consumable expenses and operational costs.
Minimize waste disposal and environmental impact with efficient flux recycling system.
Automatic operation reduces manual handling and seamlessly integrates with SAW production lines.
Compatible with Endeavour 1000 and Endeavour 1250 SAW machines.
Robust construction built for continuous industrial operation with minimal maintenance.
Recovered flux maintains consistent composition for uniform weld quality across passes.
High-volume hull fabrication where flux costs are significant; recovery system improves profitability on large projects.
Long-distance pipeline projects with continuous SAW operations benefit from reduced flux consumption.
Boiler and pressure vessel manufacturers using SAW for thick-plate welding can optimize consumable costs.
Bridge and building fabricators using SAW for long seams can reduce operational expenses significantly.
Large-diameter tank fabrication with circumferential seam welding uses flux recovery effectively.
Any high-volume SAW fabrication facility benefits from automated flux recovery systems.
in flux consumable costs annually
typical payback period for most facilities
less time managing flux inventory
reduced waste management costs
In industrial welding environments, especially during Submerged Arc Welding (SAW) processes, efficiency, cost savings, and material conservation are critical. That’s where a Flux Recovery Unit (FRU) becomes an essential part of your welding system.
A Flux Recovery Unit is designed to collect, clean, and reuse the unused flux during SAW operations. In submerged arc welding, a significant amount of flux remains unused and can be recycled. A reliable flux recovery system ensures minimal wastage and cost-effective production.
A Hopper would likely be in place to remove contaminants and impurities from the collected flux, ensuring that only clean and usable flux is returned to the process.
| Certification / Compliance | Scope | Relevance |
|---|---|---|
| ISO 9001:2015 | Complete manufacturing facility — Valsad, Gujarat | Quality-controlled production, consistent output standards |
| IS Certified | Applicable Indian Standards for welding equipment | Compliance with BIS standards for Indian market |
| MSME Registered | Advanced Power Sources Limited | Registered Indian manufacturer — supports domestic procurement requirements |
| CE Compliance | Available for applicable export models | European conformity — available on request for export buyers |
50 kg to 10,000 kg load capacity. VFD drive, 0–120° tilt, motorised/hydraulic. For pipe, vessel, and structural welding automation.
Self-aligning and conventional welding rotators for cylindrical vessels, pipes, and tanks. Variable speed, adjustable wheel span.
Articulated welding arm systems for precise torch positioning, reach extension, and operator ergonomics in welding bays.
APS Rhino Cut plasma cutting power sources — from portable 40A hand cutters to 200A heavy-duty industrial plasma systems.
Compatible with MIG, TIG, and SAW processes for reliable, repeatable industrial performance.
Precision Tube-to-Tube Welding for strong, consistent, and leak-proof tube joints
A flux recovery system collects unused flux during SAW welding, filters it, and allows reuse, reducing flux wastage and improving efficiency.
Yes, the recovered flux is cleaned and reusable, maintaining weld quality and consistency.
Yes, APS Flux Recovery Systems are designed for continuous and heavy-duty SAW welding applications.
Yes, we offer customized solutions based on welding capacity and industry requirements.